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By adopting industry accepted techniques and mechanisms, we, manufacturer and supplier from Bengaluru, have come up with a wide range of Industrial Mo..
We offer a wide range of CI casting that is manufactured and supplied from Bengaluru in various as per the customer requirements. Our range of CI cast..
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About Us
Our foundry was established in 1969 and we are in the field of manufacturing quality Grey Iron Castings in the grades of GF 300 and also grades incorporating Chromium, Molybdenum and Vanadium additions. Our manufacturing capacity is about 300 tonnes/month. We mainly supply castings including grey iron casting for machine tools, die tools and other engineering industries.

We are also specialists in the manufacture of one-off single piece castings from 'Polystyrene Patterns' especially for die tools, machine tools, etc. We can cast castings up to 8 tonnes per piece. One of our main strengths is delivery of quality castings including grey iron casting as per mutually agreed schedules, provided the customer also reciprocates by timely honouring of their commitments.

We are classified as a 'Medium Scale Industry' and a private limited company. The day-to-day management is supervised by the Managing Director and Chief Executive, and the foundry technical operations by the Works Manager. We have around 78 full-time employees.

Our main melting unit is a 42" cupola with a divided and oxygen enriched blast. All incoming ferrous raw materials like pig iron, ferrous scrap, etc. are analyzed for their composition. Based on this analysis, we decide on a particular charge composition. Input to the cupola is fully weighed which enables us to achieve the required composition in the liquid metal.

The moulding process is hand moulding. We use either sodium silicate CO2 gas process or No Bake process for moulds depending on customer preference. We mainly use No Bake process for core making.

We have a dedicated group of staff and workmen to achieve quality output. We have a small chemical laboratory for checking the chemical analysis. We use outside testing laboratory facilities for checking the mechanical properties like tensile strength, micro structure, etc., as required for our grey iron casting, etc. Hardness is checked on the casting using a Pouldi hardness tester.

Mostly, customers supply the patterns to us and the onus of the dimensional accuracy of the equipment lies with them. If required, we can also arrange for the pattern equipments from our sub contractors.

We also have a heavy machine shop to undertake both proof machining and full machining of components. We have obtained ISO quality system certification.

The enclosed sheets give details of our process facilities and inspection facilities.

Process Facilities
PROCESS & TYPE
QUANTITY
MAKE
SPECIFICATIONS
L:R: CUPLOLA
One
Local
42" ID; Clod blast Oxygen enriched
Moulding and core making
Manual - CO2 and No Bake process
Heat Treatment
Use outside sub - contract facilities

Machining
Process Facilities
PROCESS
QUANTITY
MAKE
SPECIFICATIONS
Turning
One
Kirloskar
1.5m, 300mm chuck, 500mm max. diameter
Drilling
One
Kold
1m Radial, 55mm max. dia drill

Planing
One
Boel Ringer
Table length - 5m; Table width - 1.2m; Height - 1.2m;
Milling head spindle dia-160mm; four tool post
Horizontal
Boring
One
Collet
Spindle-dia. 85mm; (ISO 40); Table size - 1000x125mm
Head stock travel on column - 800mm.
Jig boring
One
WMW
Micromat
Table Size - 900x1400mm; Spindle travel on cross rail
700mm; Table travel 1050 mm; Spindle-dia. 125mm (MT4)
Floor Boring
One
TOS
Spindle-dia. 130mm; 3.6m X-axis; travel; 2.6m Y-axis travel; 1.2m Z-axis travel
Milling
One
TOS Table Size - 1.2m length x 450mm width x 500mm height.

Inspection and Other Facilities
TYPE OF
INSTRUMENT
MAKE
QTY.
SPECIFICATIONS
Micrometer
Mitutoya TGL
9
0 to 150mm in steps of 25 mm;
165 to 300mm 300 to 400mm.
Vernier Calipers

7
0 to 125, 300, 500 and 1000 mm.
Slip Guage
Somet
1
46 Pieces
Bore Guages
Mitutoya / VEB
5
18-35; 35-60; 50-100;
165-300 mm.
Dial Gauges
Mitutoya
8
0.01 mm indicator
Height Guage
Auklionim
2
0-300;0-1000 mm
Depth Gauge

2
0-200; 0-300 mm
Inside
Micrometer

5
30-40; 40-50; 50-60; 60-75;
75;100 mm
Plug Gauge

3
6H 11; 25H 7;300 H 7
Inside Caliper

2

Outside Caliper

2

Comb Caliper

3

Feeler Gauge

2 Sets

Pitch Guage

2 Sets

Scales

3
0-300; 0-1000; 0-2000 mm
Tape

3
2 mtrs, 3 mtrs.
Try Squares

15

Bevel Protractor

1

Spirit Level

2



OTHERS :
Magnet stands, Pallet stands, Dove Tail parallel chucks,
Parallel block
Angle Plates, V Blocks, Mandrels, Height Build up rollers,
Dove Tail, Blocks etc.
25 to EOT Crane
Captive Diesel Power Generator facility

Clients
SI. NO
CUSTOMER
CASTING FOR
1
ACE Designers Ltd., Bangalore
Machine Tools
2
ACE Manufacturing Systems, Bangalore
Machine Tools
3
Askar Microns Pvt. Ltd., Mysore
Machine Tools
4
Bharath Friz Werner Ltd., Bangalore
Machine Tools
5
Ingersoll - Rand India Ltd., Bangalore
Engineering
6
Lokesh Machine Ltd., Hyderabad
Machine Tools
7
Michell Bearings (I) Ltd., Bangalore
Engineering
8
Mico Ltd., Machinery Division, Bangalore
Machine Tools
9
Micromatic Grinding Technologies, Ghaziabad
Machine Tools
10
Sandvik Asia Ltd., Pune
Engineering
11
Tal Manufacturing Solutions Ltd., Pune
Machine Tools
12
Triveni Engineering & Industries Ltd., Bangalore And Mysore.
Engineering
13
Toyota Kirloskar Motor Pvt. Ltd., Bangalore.
Die Tools
14
Voith Turbo Power Transmission, Hyderabad
Engineering
15
Protect Circuits & Systems Pvt. Ltd., Chennai.
Engineering


Horizontal Boring Machine
Horizontal Boring Machine
Jig Boring Machine
Jig Boring Machine
Radial Drilling Machine
Radial Drilling Machine
Milling Machine
Milling Machine
Plano Miller
Plano Miller
Floor Boring Machine
Floor Boring Machine
Industrial Castings
Industrial Castings
Machine Tool Casting
Machine Tool Casting
CI Casting
CI Casting
Grey Iron Casting
Grey Iron Casting
Valve Castings
Valve Castings
Die Casting
Die Casting
Iron & Steel Castings
Iron & Steel Castings